Senior Principal Additive Manufacturing Engineer

Remote, USA Full-time Posted 2026-05-04
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    Job Description:
  • Co-develop, support and drive Raytheon AM technology roadmap
  • Work with programs early in development to assess the feasibility of AM implementation including design and cost considerations
  • Support multiple programs at a time to facilitate development, fabrication and qualification of AM hardware
  • Capture and execute Contracted Research and Development (CRAD) and Internal Research and Development (IRAD) to mature AM technology
  • Work with Quality, Operations and Supply Chain teams to establish a robust network of AM sources
  • Facilitate the creation of Technical Data Packages that effectively convey design intent as well as functional and quality requirements
  • Lead process development activity to improve print capability, increase speed, reduce cost and enhance material performance
  • Mature Raytheon's design for AM capability, including evaluation of available CAD tools and implementation of topology optimization workflows
  • Train and mentor other design engineers on basic principles of DFAM as well as specific considerations for Raytheon product families
  • Collaborate with government, industry, academic, and RTX Business Unit partners to develop whitepapers, project concepts, and responsive proposals
    Requirements:
  • Bachelors in Science, Technology, Engineering, or Mathematics (STEM)
  • 10 years professional engineering experience, or an advanced degree with 7 years of professional engineering experience
  • Experience in Design and Process Development for Additive Manufacturing including metal Powder Bed Fusion (PBF) and Directed Energy Deposition (DED)
  • Experience with topology optimization tools
  • Working knowledge of machining, casting, and forming/molding of metals and polymers
  • Understanding with the implementation of 'near net shape' technologies like investment, sand and die casting processes, forging process for ferrous and non-ferrous materials
  • Experience in the application of GD&T principles (ASME Y14.5)
  • Experience with CAD modeling (CREO preferred)
  • Experience interfacing across the mechanical discipline
  • Experience generating and releasing supplier management requirements and statements of work (SSOWs)
    Benefits:
  • parental (including paternal) leave
  • flexible work schedules
  • achievement awards
  • educational assistance
  • child/adult backup care
  • medical, dental, vision, life insurance
  • short-term disability
  • long-term disability
  • 401(k) match
  • flexible spending accounts
  • paid time off
  • holidays
  • annual short-term and/or long-term incentive compensation programs

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